SECTION IV – REPAIR 修理（二）-溶液制备

2.Preparation of Solutions

溶液制备

WARNING: SOLUTIONS USED FOR CLEANING ARE HAZARDOUS. AVOID INHALING FUMES, DUST, OR MIST. AVOID CONTACT WITH SKIN. AFTER PREPARATION, WASH HANDS AND FACE THOROUGHLY.

警告：所使用的清洁溶液具有危险性。避免吸入烟雾、粉尘或雾气。避免接触皮肤。配制后，彻底洗手和洗脸。

A.Method No. 402A: Alkaline Cleaning Solutions Mixing Instructions

Method No. 402A: 碱性清洗溶液混合说明

WARNING: USE THE CORRECT PERSONAL PROTECTION. ALKALINE CLEANING SOLUTIONS ARE HAZARDOUS. AVOID INHALING FUMES OR MIST. AVOID CONTACT WITH SKIN. AFTER USE, WASH HANDS AND FACE THOROUGHLY.

警告：使用正确的个人防护设备。碱性清洁溶液具有危险性。避免吸入烟雾或蒸气。避免接触皮肤。使用后，彻底洗手和洗脸。

Prepare alkaline cleaner solution as follows:

按如下方法制备碱性清洗液：

(1) Dissolve four to six ounces of alkaline cleaner C04-0011 or C04-0013 each gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

每加仑(3.79 L）蒸馏水C04-0047或去离子水C04-0048中溶解4至6盎司碱性清洁剂C04-0011或C04-0013。

(2) Keep solution at 130 to 180˚F (54 to 82˚C) in an air agitated tank.

将溶液保持在130至180˚F（54至82˚C）的温度下，置于空气搅拌罐中。

B.Method No. 402B: Anodize Stripper Mixing Instructions

Method No. 402B:阳极剥离剂混合说明

WARNING: USE THE CORRECT PERSONAL PROTECTION. ANODIZE STRIPPER SOLUTIONS ARE HAZARDOUS. AVOID INHALING FUMES OR MIST. AVOID CONTACT WITH SKIN. AFTER USE, WASH HANDS AND FACE THOROUGHLY.

警告：使用正确的个人防护设备。阳极氧化剥离剂溶液具有危险性。避免吸入烟雾或蒸气。避免接触皮肤。使用后，彻底洗手和洗脸。

Prepare anodize stripper solution as follows:

按如下方法制备阳极氧化剥离液：

(1) Dissolve one pound of anodize stripper C04-0020 in each gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

将1磅C04-0020型阳极氧化剥离剂溶于每加仑(3.79 L）的蒸馏水C04-0047或去离子水C04-0048中。

(2) Keep solution at 180 to 190˚F (82 to 88˚C) in an air agitated tank.

将溶液保持在180至190˚F（82至88˚C）的温度下，置于空气搅拌罐中。

C.Method No. 402C: De-oxidizer Mixing Instructions

Method No. 402C:氧化剂混合说明

WARNING: USE THE CORRECT PERSONAL PROTECTION. DE-OXIDIZER SOLUTIONS ARE HAZARDOUS. AVOID INHALING FUMES OR MIST. AVOID CONTACT WITH SKIN. AFTER USE, WASH HANDS AND FACE THOROUGHLY.

警告：使用正确的个人防护设备。脱氧化物溶液具有危险性。避免吸入烟雾或蒸气。避免接触皮肤。使用后，彻底洗手和洗脸。

Prepare de-oxidizer solution as follows:

按如下方法制备脱氧化剂溶液：

(1) Dissolve 8 to 16 ounces (0.236 to 0.473 L) of de-oxidizer C03-0003 in one gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

将8至16盎司(0.236至0.473 L）的除氧剂C03-0003溶于一加仑(3.79 L）的蒸馏水C04-0047或去离子水C04-0048中。

(2) Keep solution at 65 to 95˚F (18 to 35˚C) in an agitated tank.

将溶液保持在65至95˚F（18至35˚C）的温度下，置于搅拌罐中。

D.Method No. 402D: Rust Stripper Mixing Instructions

Method No. 402D:除锈剂混合说明

WARNING: RUST STRIPPER SOLUTIONS ARE HAZARDOUS. AVOID INHALING FUMES, DUST, OR MIST. USE OF A RESPIRATOR IS STRONGLY RECOMMENDED. AVOID CONTACT WITH SKIN. AFTER PREPARATION, WASH HANDS AND FACE THOROUGHLY.

警告：RUST STRIPPER SOLUTIONS具有危险性。避免吸入烟雾、粉尘或雾气。强烈建议使用呼吸器。避免接触皮肤。配制后，彻底洗手和洗脸。

CAUTION: EXERCISE EXTREME CAUTION WHEN PREPARING RUST STRIPPER SOLUTION. MIXING MAY PRODUCE TEMPERATURES EXCEEDING THE BOILING POINT OF THE SOLUTION. ADD OAKITE RUST STRIPPER WHILE AGITATING SOLUTION AS A MEANS TO PREVENT LOCALIZED OVERHEATING.

注意：配制除锈剂溶液时应格外小心。混合可能产生超过溶液沸点的温度。在搅拌溶液的同时加入奥基特除锈剂，以防止局部过热。

Prepare rust stripper solution as follows:

按如下方法制备除锈剂溶液：

WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE. THE DANGER AND PRECAUTIONS FOR EACH CHEMICAL IS DIFFERENT.

警告：使用正确的个人防护设备。此化学溶液可能造成皮肤、眼睛和肺部损伤。每种化学品的危险和预防措施不同。

(1) Dissolve three to five pounds of generic cleaner powder C04-0027 in each gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

在每加仑(3.79 L）蒸馏水C04-0047或去离子水C04-0048中溶解三至五磅通用清洁剂粉末C04-0027。

(2) Keep solution at 160 to 200˚F (71 to 93˚C) in an air agitated tank.

将溶液保持在160至200˚F（71至93˚C）的温度下，置于空气搅拌罐中。

E.Method No. 402E: Aluminum Touch-up Mixing Instructions

Method No. 402E:铝修补混合说明

Prepare aluminum touch-up acid-based solution as follows:

按如下方法制备铝补修补酸性溶液：

WARNING: USE EXTREME CAUTION TO PREVENT CONTACT WITH SKIN. IF POWDER OR MIXED SOLUTION COMES IN CONTACT WITH SKIN, FLUSH OFF IMMEDIATELY WITH WATER. DO NOT INHALE DUST FROM POWDERS OR VAPORS FROM THE SOLUTION.

警告：使用时应极度小心，避免接触皮肤。如果粉末或混合溶液接触皮肤，立即用水冲洗干净。不要吸入粉末的粉尘或溶液的蒸气。

CAUTION: MATERIALS SATURATED WITH SOLUTION CONSTITUTE A FIRE HAZARD IF ALLOWED TO DRY. RINSE MATERIALS THOROUGHLY IN TAP WATER IMMEDIATELY AFTER USE.

注意：被溶液浸透的材料如果干燥，可能引起火灾危险。使用后立即用自来水彻底冲洗材料。

(1) Mix four ounces of chromate conversion coating C03-0002 in each gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

在每加仑(3.79 L）C04-0047蒸馏水或C04-0048去离子水中混合四盎司的铬酸盐转化涂层C03-0002。

(2) Keep pH of 0.9 to 1.1 by adding chromic acid C04-0023 and nitric acid C04-0032 as required.

通过添加铬酸C04-0023和硝酸C04-0032，将pH值保持在0.9至1.1之间。

NOTE: Make adjustments of pH with chromic acid, because excessive use of nitric acid will precipitate the treatment chemicals in the form of sludge.

注：用铬酸调节pH值，因为硝酸的过度使用会使处理化学品以污泥的形式沉淀。

(3) Keep solution at room temperature.

将溶液置于室温下保存。

WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE. THE DANGER AND PRECAUTIONS FOR EACH CHEMICAL IS DIFFERENT.

警告：使用正确的个人防护设备。此化学溶液可能造成皮肤、眼睛和肺部损伤。每种化学品的危险和预防措施不同。

(4) Let solution stand at least two hours before use.

溶液在使用前静置至少2小时。

F.Method No. 402F: Chromic-acid Pickle Mixing Instructions

Method No. 402F:铬酸盐酸混合物配制说明

WARNING: USE THE CORRECT PERSONAL PROTECTION. CHROMIC-ACID PICKLE SOLUTIONS ARE HAZARDOUS. AVOID INHALING FUMES OR MIST. AVOID CONTACT WITH SKIN. AFTER PREPARATION AND USE, WASH HANDS AND FACE THOROUGHLY.

警告：使用正确的个人防护设备。铬酸盐酸溶液具有危险性。避免吸入蒸气或雾气。避免接触皮肤。在制备和使用后，彻底洗手并洗脸。

Prepare chromic-acid pickle solution as follows:

按如下方法制备铬酸盐酸溶液：

(1) Dissolve 16 ounces (473 mL) of chromic acid flake C04-0023 in each gallon (3.79 L) of distilled water C04-0047 or de-ionized water C04-0048.

将16盎司（473 mL）的铬酸C04-0023片剂溶于每加仑(3.79 L）的蒸馏水C04-0047或去离子水C04-0048中。

(2) Keep solution at 70 to 80˚F (21 to 27˚C).

将溶液保持在70至80˚F（21至27˚C）温度下。

G.Method No. 402G: Magnesium Touch-up (Dow 1) Mixing Instructions

Method No. 402G: 镁修补液(Dow 1）混合说明

CAUTION: DO NOT ALLOW TOUCH-UP SOLUTION (DOW 1) TO CONTACT ANODIC TREATED SURFACES. A RAPID DETERIORATION OF THE COATING WILL OCCUR.

注意：切勿让修补溶液(DOW 1）接触阳极处理表面，否则涂层将快速恶化。

Prepare magnesium touch-up solution (Dow 1) as follows:

按如下方法制备镁修补溶液(Dow 1）：

(1) Mix 1.5 pounds (680 g) of sodium dichromate C04-0036 or sodium bicarbonate C04- 0039 and 1.5 pints (710 mL) of nitric acid C04-0032 with enough water to make one gallon (3.79 L) of solution.

将1.5磅（680 g）的重铬酸钠C04-0036或碳酸氢钠C04- 0039与1.5品脱（710 mL）的硝酸C04-0032混合，加足水量制成1加仑（3.79 L）溶液。

(2) Let solution stand for one to two minutes before use.

使用前，让溶液静置1-2分钟。

H.Method No. 402H: Magnesium Touch-up (Dow 19) Mixing Instructions

Method No. 402H:镁修补液（Dow 19）混合说明

WARNING: USE EXTREME CAUTION TO PREVENT CONTACT WITH SKIN. IF POWDER OR MIXED SOLUTION COMES IN CONTACT WITH SKIN, FLUSH OFF IMMEDIATELY WITH WATER. DO NOT INHALE DUST FROM POWDERS OR VAPORS FROM THE SOLUTION.

警告：使用时应极度小心，避免接触皮肤。如果粉末或混合溶液接触皮肤，立即用水冲洗干净。不要吸入粉末的粉尘或溶液的蒸气。

Prepare magnesium touch-up solution (Dow 19) as follows:

按如下方法制备镁修补液（Dow 19）：

WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS CHEMICAL SOLUTION CAN CAUSE SKIN, EYE AND LUNG DAMAGE. THE DANGER AND PRECAUTIONS FOR EACH CHEMICAL IS DIFFERENT.

警告：使用正确的个人防护设备。此化学溶液可能造成皮肤、眼睛和肺部损伤。每种化学品的危险和预防措施不同。

(1) Mix 1.3 ounces (38.4 mL) of chromic acid flake C04-0023 and one ounce of calcium sulfate C04-0022 with enough distilled water C04-0047 or de-ionized water C04-0048 to make one gallon (3.79 L) of solution.

混合1.3盎司（38.4 mL）的铬酸C04-0023和一盎司的硫酸钙C04-0022，加入足量的蒸馏水C04-0047或去离子水C04-0048，制成1加仑(3.79 L）溶液。

(2) Mix solution with force for at least 15 minutes to ensure saturation of the solution with calcium sulfate.

将混合溶液用力搅拌至少15分钟，以确保硫酸钙溶液饱和。

(3) Keep solution at 160 to 200˚F (71 to 93˚C).

将溶液保持在160至200˚F（71至93˚C）范围内。

I.Method No. 402J: Primer Mixing Instructions

Method No. 402J:底漆混合说明

Prepare primer as follows:

按以下步骤准备底漆

(1) Mix equal parts, by volume of primer C03-0007. Refer to manufacturer’s instructions.

按体积等量混合底漆C03-0007。请参考制造商的说明。

(2) Let stand 30 minutes before use.

使用前静置30分钟。

J.Method No. 402K: Color-coat Mixing Instructions

方法编号402K：颜色涂层混合说明

Prepare color-coat as follows:

按如下步骤制备彩色涂层：

(1) Light Green Coating

浅绿色涂层

(a) Mix equal parts, by volume, of paint, light green C03-0006. Refer to manufacturer’s instructions.

按体积混合等量的涂料和浅绿色C03-0006。请参考制造商的说明。

(b) Let stand 30 minutes before use.

使用前静置30分钟。

(2) Gloss Blue Coating

蓝色光油

(a) Mix equal parts, by volume, of paint, gloss blue C03-0005. Refer to manufacturer’s instructions.

按体积混合等量的油漆和亮光清漆C03-0005。请参考制造商的说明。

(b) Let stand 30 minutes before use.

使用前静置30分钟。

(3) Black Coating

镀黑，发黑处理

(a) Mix equal parts, by volume, of paint, gloss black C03-0004. Refer to manufacturer’s instructions.

按体积混合等量的油漆和亮光黑C03-0004。请参考制造商的说明。

(b) Let stand 30 minutes before use.

使用前静置30分钟。